Shenzhen Zhixiangyuan Electronics Co., Ltd.
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High Current Flat Copper Wire Inductor is an inductor designed specifically for high current applications. It uses flat copper wire as the winding material, and the unique flat shape design greatly increases the cross-sectional area of the wire, effectively reducing the DC resistance and being able to carry larger currents while reducing heat generation and power loss. The magnetic core usually uses high permeability magnetic materials, such as ferrite or metal magnetic powder cores, to optimize the magnetic circuit structure, enhance the inductance performance, and ensure stable inductance values and efficient energy storage and conversion even when high currents pass through. This type of inductor is widely used in battery management systems for new energy vehicles, high-power power conversion equipment, industrial motor drives, and other fields. It can meet the strict requirements of high current, high efficiency, and low loss, and ensure the stable operation of equipment under complex working conditions with reliable performance. It is an indispensable core component in high-power electronic circuits.
| Performance Characteristics | Details |
| High Current - Carrying Capacity | Utilizes flat copper wire with a large cross - sectional area, reducing the DC resistance significantly. This design enables it to handle high - density currents, minimizing power losses and heat generation during operation. It can support current ratings far exceeding those of traditional round - wire inductors, making it suitable for high - power applications. |
| Low DC Resistance | The flat structure of the copper wire increases the effective conducting area, resulting in a lower DC resistance. This characteristic helps to reduce energy consumption and improves the overall efficiency of the circuit, especially in scenarios where power loss needs to be minimized. |
| Stable Inductance | Equipped with high - permeability magnetic cores, such as ferrite or metal powder cores. These cores optimize the magnetic circuit, ensuring stable inductance values even under high - current conditions. The inductor maintains consistent performance, contributing to the reliable operation of the electrical system. |
| High Power Handling | Capable of withstanding high levels of power due to its ability to carry large currents and maintain low resistance. It can effectively store and transfer energy in high - power circuits, such as those found in electric vehicle battery management systems, industrial motor drives, and high - power power supplies. |
| Good Heat Dissipation | The flat shape of the copper wire provides a larger surface area for heat dissipation. Combined with appropriate magnetic core materials and construction techniques, it helps to prevent overheating during continuous high - current operation, ensuring long - term reliability and durability. |
| Compact Design | Despite its high - current and high - power capabilities, it often features a relatively compact form factor. The flat wire winding allows for a more space - efficient design, making it easier to integrate into densely - packed electronic circuits and systems where space is at a premium. |
| Wide Operating Frequency Range | Designed to operate effectively across a broad frequency spectrum. It can maintain stable performance in both low - frequency and high - frequency applications, providing flexibility for various circuit designs and requirements. |
